The context
Spare parts for two- and three-wheelers mean thousands of small, fast- and slow-moving SKUs in packs, bins and pallets. Our 3PL customer needed tighter inventory control, faster picking and compliance-ready audit trails — with every movement reflected in SAP the moment it happens.
What was holding them back
Thousands of small parts and packs made manual tracking error-prone.
Pickers spent too long searching for the right item and location.
Fast-moving parts were not always stored where they were easiest to reach.
Inventory in SAP lagged behind what was physically on the shelves.
Compliance audits and safety checks relied on manual walk-throughs.
What they set out to achieve
- Barcode tracking for every asset or pack of assets
- Real-time inventory sync with SAP
- Guided, optimised picking for floor staff
- Demand-responsive slotting of fast movers
- Controlled, auditable compliance processes
What we built
Barcode asset tracking
Barcodes on each asset or pack give accurate, real-time inventory and object identification.
Real-time SAP integration
Every receipt, move and dispatch updates SAP instantly — no batch delays.
Picking optimisation
The app guides pickers to the right bin by the best path, making picks quick and easy.
Demand-responsive slotting
AI/ML spots fast-moving parts and moves them to the front for quicker access.
Logistics tracking
Real-time visibility of vehicle movements in and out of the warehouse.
Drone safety view
Camera drones give an aerial view of the floor for safety checks and audits.
The results
- Better inventory optimisation and fewer stock discrepancies
- Higher efficiency and accuracy across inbound, picking and dispatch
- Lower operating cost through automation and guided workflows