Empowering logistics excellence through intelligent automation, real-time visibility, and scalable cloud-native technology. This case study highlights how FlexiDigit WMS transformed a high-volume warehouse into a streamlined, data-driven operation.
A major automotive aftermarket distributor operated a large, fast-moving warehouse network serving both dealers and retailers. As order volumes grew and customer expectations sharpened, their legacy warehouse system struggled to keep pace.
Built for static, single-site use, it lacked the flexibility, speed, and intelligence required for today’s dynamic logistics landscape.
Manual Inventory Tracking
Frequent errors and delays in stock reconciliation.
Paper-Based Workflows
Slowed fulfillment and increased labor costs.
Inefficient Space Utilization
Poor layout planning led to low throughput.
Lack of Real-Time Visibility
No instant access to inventory, labor, or order status.
Disconnected Systems
Limited data flow across ERP, logistics, and warehouse systems.
Inventory Tracking
RFID and barcode systems enabled real-time, accurate stock updates across all zones.
Smart Fulfillment
Automated picking and routing reduced errors and sped up order processing.
Space Optimization
AI-powered slotting maximized bin accessibility and reduced travel time.
Dynamic task scheduling improved workforce utilization and accountability.
System Integration
End-to-end connectivity ensured seamless flow across ERP and logistics tools.
Real-Time Insights
Interactive dashboards delivered live visibility into inventory, orders, and labor.
Inventory Accuracy
Surpassed 99%, drastically reducing stock errors and lost shipments.
Faster Fulfillment
Increased order processing speed by 40%, meeting tight delivery deadlines.
Space Efficiency
Improved storage utilization, allowing expansion without facility growth.
Labor Productivity
Boosted workforce output by 30% through better task management.
Cost Reduction
Lowered operational expenses with automation and real-time insights.
Data-Driven Leadership
Enabled proactive decision-making with comprehensive dashboards.
